I got a s/h TD04 and used it for the rebuild. In the end I have added a new CHRA (bearing housing) plus a 19T compressor wheel with the larger housing. The only part that remains of the original blower is the turbine housing, the shaft was shagged so I had to get another one. While I was cleaning the turbine housing which was well rusted, I decided to do a little bit of porting and smoothing (that's the shot up the exhaust entry pipe). One of the studs on the turbine housing was broken and it was a real bugger to remove, however, since I took this picture new studs have arrived, for all the sharp eyed out there :raspberry:
As part of the upgrade kit an uprated (1BAR) actuator was supplied and I've fitted that as well. Although it's now complete I will wait to install it as JGM should be over in December to do some wizardry.
I also fitted a ZeroSports decat system that turned out to be
way too noisy but
was able to find a SS baffle on fleabay for €30 all in. Initially it smothered the boxer rumble so I did some mods using an angle grinder, and drilled a pattern of 6mm holes, which seems to work nicely, good balance of rumble around town but no 'drone' on the main road. While the sound is very distinctly Subaru with UEL headers, it's not noisy enough to be an irritant late at night, I think, I hope.