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Glad to hear that everyone was ok in the accident.

How does the new engine feel compared to the old one? Or is it still kind of tight (since it is new) and needs to be broken-in before you can tell?
 
I know that this is not good. IIRC, the oil-pressure light doesn't come on until it's at a shocking 4 PSI.
I think it is actually 2.5psi. Far lower than required to maintain proper engine lubrication.

I keep track of every noise I hear in my OBXT... just in case.

But at the same time, I have 95k left on the warranty, so I don't sweat to hard.
 
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Discussion starter · #24 ·
^ 2.5 or 4, that's still way low! :smile: I'll take 4, though, at least it's higher than 2.5 - but you might be right, as I honestly don't remember so well. :redface:
 
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Discussion starter · #25 ·
Round trip to DC last weekend on the new longblock - approx. 800 miles, when all's said and done.

No problems, yet, this time around.
 
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Discussion starter · #26 ·
There's been some disbelief, in the greater Subaru community, that new factory longblocks are being offered as remediation for this problem.

Here's my Service Invoice:

Image


^ Those who've known me here for a while or from other communities (I'm relatively new here, with a low post-count, but I've been in the Subaru community since April of 2005, with nearly 9000 posts on LegacyGT.com, as well as many posts on LegacyGT.org and NASIOC [as "LGT+WRX"]) - or in real-life - can confirm that's my wife's real name.

Local LERSOC (Lake Erie Regional Subaru Owners Club) and/or Forced4s members can also see this document, first-hand, if they wish.

I never went back to see if an old longblock was there, in their bays. All I can say, after this weekend's break-in oil-change, is that the drain plug that's on the vehicle was, indeed, painted onto the pan, and required my 24" 1/2-inch drive breaker-bar to loosen.

I also had to call the dealership so that I could reclaim my Fumoto Valve, which I'd left on the old engine/pan, and which I didn't discover was still at the dealership until the night we came home with our newly transplanted FXT, and I looked underneath. They wrenched off the valve for me the next day. Although I did not personally witness the procedure, the tech came out from their back bay with a wrench in-hand, and cleaning my valve with a shop-rag. I think that'd have been a little too far to go, for subterfuge.

While the FXT was in their possession, since we had that little accident with our loaner (an '09 Forester X), I did get a chance to speak with one of their techs, who said that yes, it's a new longblock, that he's put one in before, about a half-year ago, for another '09 FXT.

blackfang, a fellow LegacyGT.com Forum member, recently came under-fire from other Forumites for saying that he, as a Subaru Service Advisor, personally witnessed a replacement longblock for one of his dealership's customers. He later posted similar proof as I did above, with identifying information removed to protect the customer, but he subsequently removed it, which I can understand, given concerns for the customer's privacy.

Those who attacked him then recanted.

I am simply submitting my documents as a data-point. :smile:
 
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Discussion starter · #27 ·
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:biggrin:

I started off with that - new long-block! :huh:
welcome to the club...

What a PITA it is to get it replaced... Not to mention I will forever know that my car is already on its second engine.... Its like its been stained and just takes away from it a tiny bit...

No one in my family will let it down either.
They now think Subaru are unreliable and it would be very difficult to convince any of them to buy one at this point. (i know not rational but hey...)
 
Discussion starter · #29 ·
For us, the pain is mitigated by the fact that this is the wifey's vehicle, and thus, a lease. The lease term will be up before the car's out of bumper-to-bumper, so we're not really sweating it - but indeed, I do feel your pain. :frown:

My family and friends have all actually been rather understanding. They tend to be a rather polarized group, however, either complete car-nuts, and therefore, understanding as to how this could happen, or, alternatively, they know nothing of cars at all, and so pretty much take my word as gospel :redface: .

Certainly, this has all been one big black-eye on Subaru, and I think that this is a part of the reason why they're literally bending over backwards to make sure that customers affected by this particular problem are/were "treated right."

For us, the biggest pain about getting the engine replaced was simply getting to and from the dealer, as my wife cannot drive my car (stickshift), which required a little bit of juggling of our schedules. But given my flexibility in scheduling, it really wasn't that big of a deal - still, I can definitely see how someone who doesn't enjoy the luxury we have, of being able to at least somewhat manage our own work schedules, may have, with this malfunction.

Indeed, we're all in the same sad little club.

How many miles on yours, now?
 
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Wow, this is all new to me. Was there a service bulletin on the recall of certain VIN#'s? thanks!
 
Atuoweek magazine has a 2009 Forester XT for one of their long term cars...

It recently lost its motor at around 15k...

Whoooops! :lol:
 
I am leaving on a 2000+ mile road trip this weekend, even though I am just out of the vin range on my 09, this still makes me nervous, I am driving through a lot of country with no subaru dealerships for hundreds of miles. Just went over 4000 miles on mine.
 
Discussion starter · #34 ·
^ As with all other FXT owners, I'll keep my fingers crossed for you, too. :smile: Hope for the best, right? But be sure to keep emergency supplies as well as the number for Roadside Assistance handy - then again, I do that for *every* trip, for every vehicle. :smile:

What got me, with the running thread here on SF.org regarding engine failures, is that there are those of us who see it after 4K miles, but also some that are up in the 10K+ territory, akin to what was seen on the AutoWeek vehicle (ugh, what a black-eye that's going to be! :frown:).

Wow, this is all new to me. Was there a service bulletin on the recall of certain VIN#'s? thanks!
^ Like the good pleiad7 posted, there's a bulletin, but there's no "recall."
 
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Whoa.

New longblock.


---

OK, a little background history - as y'all know, I elected to not mess with this car, mechanically, for more power, as it's a lease.

Good thing.

In terms of maintenance, I've been religious as always...of what's pertinent, the first oil-change took place at 1K miles. I used a Purolator filter, with Shell 5W30 dyno-juice.
This was repeated in the second week of September (we got the car right at the March/April transition), at just over 3500 miles on the ODO. I'm old fashioned, and I still go by the 3K miles or 3-months, whichever first, mantra (and I also wait until 10K to switch over to synthetic). I know, that's overkill, but I like to wrench, and I've got a Fumoto valve. :smile:

No consumption was (ever) noted.

This second oil-change was also prompted in preparation for our then-coming road-trip.


----


The lead-up to the problem.....

We took an approx. 400 mile trip (round-trip figures) to MI, to visit a friend, two weekends ago. This was our first long trip in the Fozzy, nicknamed "Rocky" by our toddler, and she performed beautifully. The trunk swallowed an amazing amount of stuff (required for toddler travel), and the car did amazingly well in one emergency lane-change/swerve, as well as engine-braked beautifully - with the SportShift - to bail me out of an Ohio State Highway Patrol speedtrap (also thanks to the Laser Interceptor, of course) on I-80.

The only thing I could've wished for was better crosswind stability, but aside from that, it's hard not to love this mini-ute.

About 20 miles into our trip home, at highway speeds (approx. 70 MPH), I noticed a slight "buzzing" vibration sound, as if something under the dash was loose. I checked the water bottles and the various accessories that I'd put in to the car, and everything seemed snugged-tight.

The strange thing was that it went away seemingly at random.

I asked my wife if she'd ever heard that sound, she replied that she did not, but then again, she said, "this car's always full of rattles and buzzes." Granted, she keeps a lot of stuff in the car, and I've also told her that it's more of a natural resonance-chamber than her WRX (a sedan) was, so she's never really given it much thought.

The noise really never went away, but with the radio on, it wasn't unbearable.

The car got us home just fine, and seeing as nothing was obviously wrong with the car, otherwise, I'd promptly forgotten about it....


----


The problem:

So I'd forgotten all about it, until a week later (this past Saturday night), when the wife and I went out to dinner.

[ It should be noted that, in the interim, she'd commuted with this car to and from work, all on local roads, without any problems. ]

As soon as we got on the highway, I could hear that vibration noise again (which Sara again denied hearing, all week, during her local-street commutes)...only louder. Again, it seemed to come and go at-will, no rhyme or reason.

We got off the highway, everything was fine, until I threw the car in "Park," at which point the engine just sounded "off," with a noticeable difference in idle sound than that which I've become accustomed to, over the course of owning 3 Subarus, for the past 5 years.

I can't quite describe what sounded wrong - it just did.

We went to dinner, came back out to the car, and as soon as we started it up, it again sounded "wrong."

No CEL, no idiot lights, no violent bucking or shaking - nothing else odd - so we decided that we should just go home, and take it to the dealer on Monday to have it looked at.

Car was fine on the highway, but as soon as we got off, it started, literally, to "clunk."

Stick your finger into a fan with plastic "safety" blades, on low speed, and that's the sound you get.

The highway lets us off about 3 miles from home. At mile 2, as we're slowing to a red-light, the oil-pressure idiot-light starts flickering.

I know that this is not good. IIRC, the oil-pressure light doesn't come on until it's at a shocking 4 PSI.

I pull directly into a gas station, jump out, and head to the trunk for my emergency bottle of engine oil, grabbing a wipe for the dipstick as I go. My first thought, for whatever unknown reason, was that, somehow, all the oil leaked out (beats me as to where it would've gone, though, but I wasn't thinking logically, at that point) - I take out the dipstick, and what do you know, it reads "Full."

really!.

I take the gamble, since there's still no CEL, and limp home. The oil-pressure light continues to flicker every once in a while, but the car's steady under cruise, and that knocking sound isn't getting any worse.

We pull in to our garage, and I park the car for the night.

The next morning, I cold-drain the oil. Adding what's in the filter to the drain pan, I get about 4 and 1/2 quarts - about what I'd put in. I put on a new filter, fill up the oil, and re-start the car, symptoms remain.

Contacted Subaru's Roadside Assistance on Monday AM, got a flatbed to tow her to our dealership (which does happen to be the closest) - Ganley Subaru, Bedford.

The Service Advisor immediately said "it doesn't sound good." :( Our salesman, Dennis Marsh, saw me in the bay, and came rushing out - asking me what I was doing there, since he knew that I wrenched, myself.

We all speculated about the potential problems - from the Stop-Sale to the oil-pickup, but no-one really offered anything conclusive. I left with a loaner N/A Forester, 2009.

I called back this afternoon, and the Service Advisor said that he'd already left me a message at my home phone, that it was going to be a new long-block, fully covered under warranty.

The VIN apparently came back within range of some potential problem noted - he did not have any specific detail for me, but I do plan to pursue this further. He said that he'll have a conclusive diagnosis of what went wrong once he pulls the block and disassemble it to have a look-see.

I'll update more as the days pass. They plan to have the car back to us by the 15th.


Ha! Same thing happened to us this weekend! I was going to post my problem, and this post was near the top.

Other than we didn't get to the point of the idiot lights, it was tapping/knocking badly. And in the beginning of a 250 miles return trip to home last night!

I too change the oil like a fanatic...changed it first at 1,000 miles, and then 3,000 changes afterward using Rotella 5w40, knowing full well that extended OCIs are a bad idea with these cars. I was going to change it yet again when I got home from this trip...we haven't even turned 10k miles on this car. Obviously, we never made it.

It started as a "tapping" when compression braking and "floating" the accelerator (engine basically at no load)...at load it was fine. Drove another 150 miles home without any issue or sign of things to come. Power seemed fine.

Upon the return trip, I simply pulled into the passing lane, accelerated slightly as to not impede traffic, passed the truck, pulled back into the right lane and slowed back down (and it wasn't like I did a WOT run, just a slow acceleration in drive)...then an intermittent tapping. We only drove maybe another mile or two before I decided we better get off at this exit...it died at the end of the ramp, but I was able to fairly easily restart it. It would not idle, and there was now a pronounced loss of power...I limped it to a parking lot and called a tow truck.

I never got a check engine light, never got a low oil pressure light, nothing...no warning what-so-ever. If I would have had the radio cranked, I would have not known there was even a problem.

There was no smoking, and the oil is still clear with no obvious signs of a problem (no metallic flakes). I checked the oil soon after the first tapping (on the trip up) and as soon as I pulled into the parking lot (on the trip back).

What gets me is that this car is not even driven hard...its my Wife's car. Oh, and I asked when we bought it if it was part of the "no sale" turbos, and was told any updates would have been completed.
 
Discussion starter · #36 · (Edited)
RE: "Stop Sale" -

I think it is not altogether impossible that the testing truly *had* been done on our cars - and that these cars, in all honesty, "passed," the test - but that later on, problems manifest, perhaps in that the underlying problem was, relatively, not severe enough to have been visualized/diagnosed upon that initial test.

Certainly, there's always the nagging thought that some dealers may not have been as honest, but aside from moving the merchandise (which I guess, is, after all, the universal motivator - money), I truly can't think that they'd wanna be burdened with having return visits and something serious that their customer complains about.....

Hard to say.

What gets me is that this car is not even driven hard...its my Wife's car.
^ That could be said about Rocky, too. I've perhaps, with its previous "heart," WOT'ed 4, maybe 5, times - she hadn't even been launched.

In comparison, my LGT leads a much "harder" life, with me behind the wheel. :icon_redface:

I hope things work out for you OK - and don't forget to see if Subaru pays for compensation, for your return leg, too.

Best of luck,
-Allen
 
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Luckily we have two other cars...a 97 OBW with 140k and a 04 Dodge truck with just shy of 200k. And the same can be said about our FXT, maybe one or two WOTs runs...while my Wife drives fast, she's not into acceleration.

They are tearing into it today, will let me know what they find later today or tomorrow.
 
Discussion starter · #38 ·
If you guys like trying out new cars just for the heck of it, they (Subaru) should be more than willing to put y'all up in a loaner. Honestly, even though we are decently long-time patrons of our dealership, they still, with everything considered, went out of their way for us, I think that you'll be extended the same courtesy as well, given Subaru's mandate.

Keep us informed on what they find!
 
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Its curious that Subaru are putting in Long engines. That would indicate that either they are trying to make it easier and quicker for the garages to replace the faulty engines or they are possibly having some kind of problem with the heads.

I have heard a few reports about big end failures, but thats been a topic of converstation on Scoobynet for about 10 years and it always seems to happen soon after servicing. No-one has ever found a satisfactory solution as its very random.

If its a range of cars built in the same month it could indicate a materials problems from a supplier to Subaru (or maybe just an over enthusiastic Japanese engine builder tightening the big ends too much) :icon_wink:

BTW: If its hard work that makes them fail then I am well under way testing the 2.5XT 2010 engine. I did a run to Stuttgart last week and "averaged" close on 110 mph for 80 miles. Had it running for 3 minutes at WOT (130mph), so if they are going to fail, mine will be top of the list...
 
...

If its a range of cars built in the same month it could indicate a materials problems from a supplier to Subaru (or maybe just an over enthusiastic Japanese engine builder tightening the big ends too much) .... :icon_wink:
I recall the issue was the crankshaft was not properly cleaned / bottlebrushed after a machining operation (turning/grinding). There was debris left in the oil feed drills. I feel better about this than the "out-of-spec bearing" theory - I would seriously doubt a Japanese Factory QA/QC would miss out-of-spec parts given mil-spec sampling methodology used. Still shows lack of QC in the engine assembly.
 
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