Beautiful work HillBill. I wish I had the tools and the skill for something like that.
Beg borrow and steal( well borrow) the tools.
Folks are trying to get a Torrance meet and greet( somewhere in these forums-old thread) together. That's not far from LB, CA.
Make it worth my while ( for gas) to get up there from the female whale's nether regions and bring a roll of that red rosin paper,,,,,
Trimaco 36 in. x 167 ft. Red Rosin Medium Weight Paper-35145 - The Home Depot
,( I think it's ~$12 plus tax) they sell at HOme Cheepo/BlowEs for running down hallways you want to paint( cardboard is better , but you can easily rip and cut the paper and tape for templates) ,,,utility knife, your camera ,and you can get a look at it. Easy to pull it out and trace/make template.
And clone.
CArboard/templates and adjusting those (prior to final cutting of plywood) take more time than the actual fab.
At that point, adjusting the individual pieces( trimming a bit here and there) take much more time...
For stain: soak steel wool pads in vinegar overnight and use that solution to stain the wood/bring out the grain of the veneer... Easy, cheap and effective.
You'll spend about 30-40% more for quality ply...
Propane torch can also make a nice wood burning "stain" prior to a clearcoat, if you wanted to do that. But bare wood, needs something over it to protect/give traction for your everyday loads and sundries.
NOte the number of layers( plies) in the plywood you buy!
The ( supposed) marine ply I bought recently only had 5 layers plus a thin veneer layer on either side.
The standard 1/2"//15/32" exterior grade construction ply (4'x8' sheets) will only be 5 plies and NO veneer.
The "furniture" grade ,15/32", crap that comes in 4'x4' sheets on the endcaps, has only 3 plies plus a veneer on both sides.
MOre plies= strength.
Do the math for $/ft^2...
Some marine plywood(15/32") that I bought several years back had 7 layers PLUS the veneer layers on either side that make finishing so easy. That's 9 total layers...
The ( supposed) marine ply I bought recently only had 5 layers plus a thin veneer layer on either side.
:N_poke:Exterior grade and "MARINE" ply use water resistant/proof adhesives, FWIW.
:|"Marine" has less voids in the plies.
At very least,get (5 ply) ,exterior grade construction, 15/32" standard ply.. You'll have to deal with the rough quality and splinters, but can be overcome with a bit of elbow grease and wood putty.
Marine grade ply should have little to NO voids or 'football" shaped patches (that youcanfind on standard plywd). less labor, more strength, easier finishing.
Old "saw" applies: "you get what you pay 4".