@VXSS When I switched from solvent to PPG waterborne they told us "forget everything you know about painting, and just absorb everything we tell you". As an example, you know that mottled, cloudy look that metallics can get when you screw them up? Pressure too low, or maybe sprayed far too wet? When spraying water, that's specifically what you
want to do when spraying anything, especially metallics. :icon_eek: They call it the "puppy paws" effect, like a puppy with muddy paws just jumped around on your work. Solid blacks spray out as greenish blue. Whites spray cloudy and somewhat yellow. Hit it with the air dryer for a few seconds and it smooths right out. It's wild to see it work.
There's no question that their clears are thin. Modern cars all seem to have super thin clear. That seems to be the money saving part, not the switch to water. These manufacturers are probably saving a few bucks on application time and materials on each car, and multiplying it by thousands of cars to see more profits. Anyone who knows how Maaco or any other bottom of the barrel shop works knows this - reducer is cheaper than clear, and reducing clear at 25% and hitting it once looks just like three wet coats of clear with no reducer at all! It's sad, really.
On my own Forester I just painted (see build thread if you're interested), I hit some of the OEM clear with 400 DA paper and burned through near instantly. I know the car is an '06, and it's seen a hell of a lot of miles, but that's not the way it should be at all. I can usually hammer it with 400 with an interface pad and not burn through except on edges. Subaru must use next to no clear on these things!
I do know that there has been a huge push for upsells of protective coatings in recent years, you're definitely right. I always chalked it up to the fact that they cost next to nothing in time and materials and they're marking those services up like crazy. Easy money if they can get the sale.