Heyoo. So I'm at a crossroads with my '05 XT. I've had a lingering electrical issue causing a CEL P0447 and the car has been worked over by various mechanics in the past year. A little backstory, the car got flooded with about 2" of water on the passenger side a couple years ago and the CEL has been on ever since. The ECU definitely got wet, and after a lot of back and forth, replacing the evaporation can, the CEL was still there. The mechanic swapped ECUs from another 2005 XT and was able to get rid of the CEL, but obviously couldn't start the car due to the immobilizer. Took the car back and drove it for a few months with the CEL and everything was unremarkable. Ran fine, but smog was coming up so I finally bit the bullet and took the car to the dealership, had them do a diagnostic, and we replaced the ECM.
Car ran pretty much fine for 2 weeks. No issues, no CEL. Then one morning I go out and it won't start. Try and try and try and one time it kicks over and run it for 15 minutes no issues. Try again later and it won't start again. Get it towed to the dealership and they can't figure out what's going on for a month. Finally today I get the final diagnostic report (attached below). $4400 to replace the wiring harness. Apparently there's a bad ground somewhere leading to the main relay. They're able to "trick" the car into starting by bypassing the main relay, but they think there may be other issues as well. They don't know exactly where the bad wire is, but it's SOA SOP to replace the whole thing if there are any issues at all with the harness.
SO, a couple things: obviously it's not worth spending $4400 to replace the harness. For that money I could buy the exact same car over again at this point. Replacing the harness myself is beyond my skill level. Subaru suggested maybe contacting an electrical shop, but basically they're throwing up their hands if I'm not going to replace the harness through them (an aside, another Subaru dealership quoted me $3300 just for the harness). Has anyone successfully dealt with a bulkhead harness problem without going to Subaru and having them replace the whole thing? Seems a shame to junk the car because fixing it is more than the car is worth, but it looks like it's going in that direction. Is this the end?
Thanks in advance.
Car ran pretty much fine for 2 weeks. No issues, no CEL. Then one morning I go out and it won't start. Try and try and try and one time it kicks over and run it for 15 minutes no issues. Try again later and it won't start again. Get it towed to the dealership and they can't figure out what's going on for a month. Finally today I get the final diagnostic report (attached below). $4400 to replace the wiring harness. Apparently there's a bad ground somewhere leading to the main relay. They're able to "trick" the car into starting by bypassing the main relay, but they think there may be other issues as well. They don't know exactly where the bad wire is, but it's SOA SOP to replace the whole thing if there are any issues at all with the harness.
SO, a couple things: obviously it's not worth spending $4400 to replace the harness. For that money I could buy the exact same car over again at this point. Replacing the harness myself is beyond my skill level. Subaru suggested maybe contacting an electrical shop, but basically they're throwing up their hands if I'm not going to replace the harness through them (an aside, another Subaru dealership quoted me $3300 just for the harness). Has anyone successfully dealt with a bulkhead harness problem without going to Subaru and having them replace the whole thing? Seems a shame to junk the car because fixing it is more than the car is worth, but it looks like it's going in that direction. Is this the end?
Thanks in advance.
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