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Old 05-17-2008, 11:25 PM   #1 (permalink)
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Default New Light Bar...

So after trying to find a rally type light bar for the SG Forester, I got fed up and decided to make my own. I Went to Lowes and found some 1” aluminum bar stock and went to work. I had a general idea of what I wanted, so I looked at what I had to work with and was actually quite pleased. There were already two Horizontal holes that were perfectly in line with the aluminum bumper block.



I cut the pieces to length then just used a bench vise to bend the bars to a 90 degree. I fitted the pieces to the bumper and… PERFECT (that’s just how I roll )




Next I just took the angle aluminum bracket I got and riveted it on to the top. This is what the lights will be mounted on. After getting the top bracket leveled, I attached the horizontal support that the license plate screws will go through to attach to the fascia.



Paint booth ..



I use Krylon’s Wrinkle Finish Paint cause it gives it a bit of a tougher coating and a bit more of a professional look



Then just attach the lights and wire them up. I decided to go with PIAA’s 520 ATP Lamps cause they were specifically designed for what I like to do… Bomb Some TRAILS!!!







If there is enough of an interest I would be willing to make some for members that are interested.

Last edited by lilFORESTer : 05-18-2008 at 12:22 AM.
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Old 05-17-2008, 11:36 PM   #2 (permalink)
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that looks fantastic- great job!! when you can, post up pics of it after dark with the new lights turned on!
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Old 05-18-2008, 12:19 AM   #3 (permalink)
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Thanks man! It looks a Hell of a lot better in real life... the pics kinda suck cause im driving.




I went ahead and flush mounted the switch where the fog light switch is.


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Old 05-18-2008, 01:46 AM   #4 (permalink)
 
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Nice job.
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Old 05-18-2008, 04:05 AM   #5 (permalink)
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Looks awesome....I'd be interested, depending on the price.
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Old 05-18-2008, 08:36 AM   #6 (permalink)
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If I would do it, I would want to get somewhere around 12 people to keep cost of materials down.

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Old 05-18-2008, 08:44 AM   #7 (permalink)
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I'd also like to find some local guys with an SG5 and an SF Forester so I could get a pattern made off of their cars... you would get the first ones for cost of materials.
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Old 05-18-2008, 08:59 AM   #8 (permalink)
 
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Nice work man!

I'm still deciding if I want to go this route or mount them behind my grill.....
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Old 05-18-2008, 09:17 AM   #9 (permalink)
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I was going to mount mine behind my grill, but I Already have the Supertones in there and I figured it would look too cluttered. Plus you would have to make something to mount to because the plastic is way to flimsy.
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Old 05-18-2008, 10:53 AM   #10 (permalink)
 
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someone on here bolted a pipe behind the grille and then bolted the lamps to that. it was a solid setep, a sleeper too.
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Old 05-18-2008, 11:06 AM   #11 (permalink)
 
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wow! nice job! very simple and clean.
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Old 05-18-2008, 12:42 PM   #12 (permalink)
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Yeah, that would actually be a good solution. Im not looking for a street sleeper look though. I Love taking it off road and bombing around. Its a N/A with an auto, so its much better suited for the lift and tires that are coming in the near future.

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someone on here bolted a pipe behind the grille and then bolted the lamps to that. it was a solid setep, a sleeper too.
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Old 05-18-2008, 12:45 PM   #13 (permalink)
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And thanks for the compliments guys... I love when people feed my ego
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Old 05-18-2008, 01:50 PM   #14 (permalink)
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Im looking for a couple people in the Seattle/Tacoma area with an SG5 and an SF Forester that I can make a template off of so that I could make some of these if people are interested.

Anyone want to Volunteer?

Sea-Scooby... You have an SG5...
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Old 05-18-2008, 02:18 PM   #15 (permalink)
 
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Dude! The bar you made is KILLER!
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